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How to Make a Slammin' Fire Piston for Under a Buck

Jul 26, 2012 10:18 PM
Dec 8, 2012 01:45 AM
Laboratory experiment with hand holding a test tube above an open flame.

Did you know that there's a way to start a fire by squishing air? In this project, I'll show you how to build a tool that does exactly that—and I'll give you a sneak peak into the principals of how a diesel engine operates!

In the early 1800s, before the invention of the safety match, the "Fire Piston" was a common method of igniting fires. It's rare that you'll see one nowadays, but I built one out of transparent acrylic just for fun, and it makes a nice addition to my emergency kit.

Man starting a fire with dry grass and kindling outdoors.
Laboratory experiment with a test tube being heated over an open flame.
Man building a small fire using natural materials.
Man starting a fire with dry grass and kindling outdoors.
Laboratory experiment with a test tube being heated over an open flame.
Man building a small fire using natural materials.

I got these acrylic rods and tubes from a local plastics company that gave them to me for free. They were scraps ready to be thrown out, and perhaps you can find a similar company in your area that will do the same.

Two clear plastic tubes, one solid and one hollow, held in a person's hand.
Close-up of the end of a transparent plastic tube held in a hand.
Two clear plastic tubes, one solid and one hollow, held in a person's hand.
Close-up of the end of a transparent plastic tube held in a hand.

You can use a drill press, or handheld drill, to hold and spin the rod, and a hacksaw blade to cut a groove just big enough to fit a small rubber O-ring. Use a drill bit to cut a hole about 1/4" from the O-ring, and cut the rod off at the top of the hole. What you've done is create a claw that will hold your tinder.

A close-up of a precision machining process, showcasing a tool making contact with a metal surface.
Laboratory glassware with a silicone seal.
A close-up of a precision machining process, showcasing a tool making contact with a metal surface.
Laboratory glassware with a silicone seal.

Drill and tap the other end of the rod and using a handle, like this one I got from a lawnmower, secure the two together with a hex bolt. Use some of the tubing to reinforce the joint, and add another rubber O-ring to finish the piston.

Graduated glass pipette being held by a hand.
Metal drilling process showing a drill bit in action with metal shavings.
Close-up of a metal tool resting on a white towel.
How to Make a Slammin' Fire Piston for Under a Buck
Laboratory equipment with a syringe and tube for sample processing.
Graduated glass pipette being held by a hand.
Metal drilling process showing a drill bit in action with metal shavings.
Close-up of a metal tool resting on a white towel.
How to Make a Slammin' Fire Piston for Under a Buck
Laboratory equipment with a syringe and tube for sample processing.

Glue a scrap piece of acrylic to the base of the tube, and when it sets, grind it down to make it look round. This is mainly for aesthetics. Make sure the joint is completely air tight or it may not work.

Syringe preparing to inject into a test tube on a textured surface.
Person sanding a cylindrical object with a belt sander.
Syringe preparing to inject into a test tube on a textured surface.
Person sanding a cylindrical object with a belt sander.

The handle of the piston has a cavity large enough to store some tinder, like this char cloth. And I found a cap at the hardware store that fit perfectly to hold it in.

Star-shaped black handle on a circular object.
Star-shaped black knob design.
Star-shaped black handle on a circular object.
Star-shaped black knob design.

To test it out, add a bit of lubricating jelly like Vaseline to the O-ring, and then some char cloth to the tinder claw, insert the rod gently into the chamber and give it a quick and concentrated whack. You should see the tinder ignite, and then you can transfer it into your tinder bundle and build it up into a flame.

Person using a knife to prepare kindling on a wooden stump outdoors.
Person starting a fire using a fire-making technique outdoors.
Hands igniting dry grass and wood in a controlled fire.
Person using a knife to prepare kindling on a wooden stump outdoors.
Person starting a fire using a fire-making technique outdoors.
Hands igniting dry grass and wood in a controlled fire.

If you hit the piston fast enough, you should get a compression ratio of about 25:1. When the air compresses, the temperature raises to hundreds of degrees Celsius.

Close-up of a hand holding a glass test tube with a glowing liquid inside.

That's enough to ignite small tinders.

A person using a glassblowing torch to heat glass.

That's another item for my emergency kit, and a great way to see science in action. And with most fire pistons costing over $40.00, I'm proud that mine does all that and more... and for only a buck.

"$1.00 Fire Piston for starting fires"

Haven't see the video yet? You can still see it here!

If you like this project perhaps you'll like some of my others. Check them out at www.thekingofrandom.com

The next big software update for iPhone is coming sometime in April and will include a Food section in Apple News+, an easy-to-miss new Ambient Music app, Priority Notifications thanks to Apple Intelligence, and updates to apps like Mail, Photos, Podcasts, and Safari. See what else is coming to your iPhone with the iOS 18.4 update.

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